
- #VW O2J TRANSMISSION BOLTS DRIVER#
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I'm sure its something I did, just trying to understand what happened before I start replacing parts, in particular if it seems like there could be larger transmission damage at play here. Stronger and removes the need for any cheese wire in the engine bay.
#VW O2J TRANSMISSION BOLTS MANUAL#
I've honestly been hard on the clutch/transmission for the 200 or so miles I've driven it because I'm pretty inexperienced operating a manual transmission, but people I've talked to have a hard time believing that anything I did was that catastrophic. VW Transmission Diagrams Master Parts List 091 gearing explained () Rancho Performance AA Transaxle Many thanks to the very kind Mark Merrill for access to his instructional cutaways. The gear puller needs something to push against and the bolt head works well.

Once you get them off you will want to take the washers off and then put the bolts back in. It must be some part of the pressure plate, right? I'd expect to see broken bolts or feel some play in how the rest of the clutch sits on its shaft, but what seems likely/reasonable to you and what would you suggest I take a deeper look at? This was on a Valeo SMF clutch that the previous owner had installed not that long ago (maybe not addressing what caused the first clutch to need replacement?), and the flywheel, the clutch disc, the input shaft and the teeth fitting onto the input shaft don't seem to be super damaged. 7) Reinstall bolts Both big bolts have a big washer behind them.
#VW O2J TRANSMISSION BOLTS CODE#
Note: Early 02As with transmission code ATA with production number. 2004-2006 Mk4 Golf TDI with BEW engine Code. 1998-2003 Mk4 New Beetle TDI with ALH Engine Code.

1999-2003 Mk4 Jetta TDI with ALH Engine Code. Volkswagen: 1999-2003 Mk4 Golf TDI with ALH Engine Code.
#VW O2J TRANSMISSION BOLTS PRO#
I just wanted to pass this by some people here because I don't yet understand what would have caused an impact it like that. For this reason, the fastener experts at ARP have developed the Pro Series ring gear bolts. 02J Transmission Gasket (Mk4 5-speed) It is recommended that this seal is replaced anytime the cover is removed. Long, 83 mm bolt that secures the output flange on 02J manual transmissions. You're buying the best differential available.I went to replace the clutch components in my Jetta and saw that the aluminum piece of the inner bell housing that covers the output shaft had been sheared off. Product Description Manufacturer Info Vehicle Applications. We use ARP 12-point nuts rated at 180,000 psi or better.īottom line: you won't find a better bolt set. The splines on our bolts are sized correctly for the crucial press-fit into the differential flange. Threads are rolled after heat treat ensuring the finest threads that can be torqued more accurately without binding. Produced by ARP, the world leader in high grade fasteners, our bolt kits are made from certified CHQ 8740 Chrome Moly material (rated well above aircraft quality). 02J Bearing Overhaul Kit With Technical Documentations For OVERHAULING 02J Volkswagen transaxle On Sale 479.95 Plus Shipping SPECIAL 02J301256 Lower shift Housing Cover 8 See part diagram 3b, part8 02J shift housing cover recon/used 26. These are available from Volkswagen and also other aftermarket sources.Īfter losing confidence with the quality and/or having been dumbfounded by the outrageous prices for these parts from these sources, we at JBS now offer what we know to be the highest quality bolt sets available for your differential installation.
#VW O2J TRANSMISSION BOLTS DRIVER#
Use proper Driver (VW 295 and 447h) to remove needle bearing. Do not remove 4 bolts for output shaft (mainshaft) bearing support. Disassembly & Reassembly 1) Remove bolts and remove transmission housing. These are quality kits custom assemble to include the component replacement.
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125.00 Add: 02A/J Ring & Pinion (3.39/TURBO) With a big turbo you want the tallest ratio that provides full boost when you need it. NOTE: If transmission housing is replaced, adjust input shaft and differential. We offer a complete line manual transmission parts, rebuild kits and overhaul kits for the following Volkswagen models: Cabrio, Cabriolet, Carrado, Euro-Van, Golf GTI, Golf except Golf GTI, Jetta, New Beetle, Passat, Rabbit (excluding GTI), Rabbit Pickup and Scirocco. Since the factory differential and ring gear are riveted together at the factory, when installing a Wavetrac® differential or a new ring and pinion in your 02A/02J transmission, you must drill out the rivets and replace them with special bolts and nuts. Pinion Shaft Brace (02A/02J) After about 400lbs/545Nm torque, stress loads are high enough to make the input shaft twist and push outwards towards the clutch.
